Polyester Resin Plant

Name: Polyester Resin Plant
Brand: S. P. ENGINEERING CO.
Price: 6000000 INR
Availability: InStock

6000000 INR/Unit

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Product Details:

Production Capacity 50010000 kg/Batch
Model No PRP-XXXX (Customized Model Number)
Features Explosion Proof, Corrosion Resistant, Agitator with VFD, Full Vacuum Capability
Voltage 380440 V
Plastic Processed Polyester Resin
Motor Power 7.5-22 kW (dependent on reactor volume)
Connectivity Options Analog & Digital I/O, RS485, Ethernet (for SCADA integration)
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Polyester Resin Plant Price And Quantity

Minimum Order Quantity 1 Unit
Price 6000000 INR/Unit

Polyester Resin Plant Product Specifications

Machine Type Resin Reacting Plant
Drive Direct/Reduction Gear Motor
Surface Treatment Stainless Steel Polished / Painted Mild Steel
Control System PLC based control system with manual option
Accuracy 1% process parameter tolerance
Product Type Polyester Resin Plant
Lubricating System Grease lubricated mechanical seals (if applicable)
Frame Type Skid Mounted/Structural Frame
Operating Temperature Up to 250C (reactor vessel specification)
Cooling System External water-cooled condenser, reactor jacket cooling
Color Silver/Grey (standard), others on request
Operating Type Automatic / Semi-Automatic
Frequency 50/60 Hz
Power Rating Data Not Available (refer to Power specification)
Noise Level <85 dB(A)
Technology Batch / Continuous Process Technology
Connectivity Options Analog & Digital I/O, RS485, Ethernet (for SCADA integration)
Usage & Applications Production of Unsaturated Polyester Resin for FRP, casting, coatings, adhesives, and composites
Plastic Processed Polyester Resin
Power Source Electric
Motor Power 7.5-22 kW (dependent on reactor volume)
Weight (kg) 5000 28000 kg (varies with size and configuration)
Power 25-75 kW (depending on plant capacity and configuration)
Model No PRP-XXXX (Customized Model Number)
Production Capacity 50010000 kg/Batch
Dimension (L*W*H) Customized as per plant size commonly 6m x 4m x 5m
Pressure Atmospheric to 3 kg/cm (customizable as per process requirements)
Voltage 380440 V
Features Explosion Proof, Corrosion Resistant, Agitator with VFD, Full Vacuum Capability

Safety Features Over-pressure safety valve, pressure gauge, flameproof electricals, emergency shutdown system
Instrumentation Temperature, Pressure, and Level sensors with digital display
Vacuum Capability Full vacuum or partial vacuum up to -760 mmHg
Compliance CE Mark / GMP / ASME as per request
Agitator Type Helical/Anchor/Turbine/Paddle (application-based)
Level of Automation Fully automatic, semi-automatic, or manual options
After Sales Support Installation, commissioning, operator training, and annual maintenance contracts available
Utility Requirement Chilled water, cooling tower, compressed air, and process steam as per process needs
Piping & Valves SS316/SS304 piping with TC end connections
No. of Reactors 1 to 4 (Custom solution available)
Batch Time 612 hours per batch (standard, as per resin type)
Manhole Top and side manhole with sight glass
Reactor Material SS304/SS316/Mild Steel with Internal Lining (as per chemical compatibility)
Heating System Thermic Fluid Heater / Steam / Electrical Heating options
Sampling Port Yes Provided with all reactors
Discharge Valve Bottom flush type/Fully openable for easy cleaning

Polyester Resin Plant Trade Information

Payment Terms Cash Advance (CA), Cash in Advance (CID)
Supply Ability 1 Unit Per Month
Delivery Time 2 Months
Main Domestic Market , All India, South India, Central India, West India, North India, East India, Gujarat, Karnataka, Kerala, Lakshadweep, Mizoram, Meghalaya, Manipur, Andhra Pradesh, Bihar, Chandigarh, Daman and Diu, Goa, Jharkhand, Odisha, Punjab, Assam, Delhi, Dadra and Nagar Haveli, Andaman and Nicobar Islands, Arunachal Pradesh, Chhattisgarh, Haryana, Himachal Pradesh, Jammu and Kashmir, Madhya Pradesh, Maharashtra, Nagaland, Rajasthan, Sikkim, Tamil Nadu, Telangana, Tripura, Pondicherry, Uttar Pradesh, Uttarakhand, West Bengal

Product Description

A polyester resin plant is a facility that manufactures polyester resin, a versatile liquid material used in various applications, including:

Composite materials: Polyester resin is a key component of fiberglass composites, commonly used in boat hulls, building panels, and automotive parts.

Coatings: Polyester resins are used in paints, varnishes, and gelcoats for their durability, gloss, and weather resistance.

Adhesives: Polyester resins can be used as adhesives for bonding various materials, such as wood, metal, and concrete.

Casting: Polyester resins can be used for casting decorative objects, countertops, and other functional parts.

The exact configuration of a polyester resin plant can vary depending on the desired production capacity, resin type, and level of automation. However, a typical plant will involve the following key stages:

Raw material storage: This includes tanks for storing the liquid monomers (such as maleic anhydride and propylene glycol) and other chemicals used in the resin production process.

Esterification: The monomers are reacted in heated kettles with a catalyst to form the polyester resin precursor.

Blending: The resin precursor is blended with additives and solvents to achieve the desired properties, such as viscosity, flexibility, and curing speed.

Filtration and storage: The finished resin is filtered to remove impurities and then stored in tanks until needed.

Packaging: The resin is packaged in drums, totes, or bulk containers for shipment to customers.

Versatile Construction & Agitation

Reactors are crafted from SS304, SS316, or Mild Steel, featuring internal linings compatible with various chemicals. Multiple agitator types-helical, anchor, turbine, or paddle-are selectable as per your process requirements, ensuring optimal resin mixing and consistency. This adaptability enhances performance for diverse resin applications.

Advanced Automation & Safety

With PLC-based control systems that can be set to automatic, semi-automatic, or manual, operators enjoy precision management of temperature, pressure, and levels via digital instrumentation. Integrated safety measures include over-pressure valves, flameproof electricals, and emergency shutdown systems for secure and reliable plant operations.

Customizable Production Solutions

The plant can accommodate 1 to 4 reactors, with batch capacities ranging from 500 kg to 10,000 kg. Each reactor is equipped for easy cleaning-featuring bottom flush or fully openable discharge valves, top and side manholes, and sampling ports-facilitating flexible, high-throughput production tailored to client needs.

FAQ's of Polyester Resin Plant:

Q: How is the Polyester Resin Plant customized to suit different production requirements?

A: Each plant is designed to client specifications, including reactor material (SS304, SS316, or Mild Steel), internal linings for chemical compatibility, number of reactors (1-4), and dimensions. Agitator type, batch capacity, automation level, and compliance certifications (CE, GMP, ASME) are fully customizable to meet specific resin applications and output needs.

Q: What safety features are integrated into the plant's design?

A: The Polyester Resin Plant includes comprehensive safety provisions like over-pressure safety valves, emergency shutdown systems, flameproof electrical components, pressure gauges, and digital process monitoring. These features safeguard operators and equipment throughout continuous or batch production processes.

Q: When is full vacuum capability or partial vacuum applied in the plant operation?

A: Full or partial vacuum (up to -760 mmHg) is utilized where process requirements demand controlled atmospheric conditions inside the reactor, enhancing resin quality and preventing unwanted reactions. The vacuum settings depend on the type of polyester resin being produced and specific processing protocols.

Q: Where can this plant be installed, and what utilities are required?

A: Suitable for installation in industrial manufacturing environments, the plant requires utilities such as chilled water, process steam, compressed air, and cooling tower water. It runs on electric power (25-75 kW, 380-440 V, 50/60 Hz), with space and support infrastructure tailored to the plant's custom dimensions.

Q: What is the standard process duration and how is batch timing managed?

A: Each resin batch typically completes within 6-12 hours, depending on the resin type and process parameters. The advanced PLC-based automation system enables precise control and monitoring of batch timings, process temperature, pressure, and mixing to ensure consistent, repeatable outcomes.

Q: How does the plant benefit resin manufacturers?

A: Manufacturers benefit from robust construction, corrosion resistance, customizable automation, and safety-centric design. The plant's flexibility enhances production efficiency, reduces downtime due to easy cleaning and maintenance, and delivers precise process control for high-quality resin output.

Q: What after-sales support and services are provided?

A: Comprehensive after-sales support includes installation, commissioning, operator training, and annual maintenance contracts. Technical assistance and spare parts are readily available through a reliable service network serving distributors, exporters, manufacturers, suppliers, and traders in India and beyond.

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